©Dustin Chambers

Phenix City, Alabama — …At Phenix Lumber Co., workers had lost fingers, broken bones and been mangled by machines — at least 28 employees had reported injuries since 2010, at a company with only about 50 people on the payroll at a time. Three had died. A medical examiner’s report detailed how just 23 pounds of one employee was recovered after he was caught in a machine. It had reached the point, some former workers said, that they would pray before the start of their $9-an-hour shifts. Phenix Lumber was the deadliest workplace in America over the past five years. No other office or factory posted a higher rate of work-related fatal incidents per worker, according to a Washington Post analysis of Occupational Safety and Health Administration fatality reports since 2019. The analysis examined deaths by workplace location, rather than by company, using OSHA data on fatalities investigated by the agency, which generally does not cover small farms or federal workers.

…The story of Phenix Lumber — drawn from thousands of previously undisclosed documents and recordings obtained by The Post, along with interviews with officials and former workers and managers — shows the limits of OSHA’s powers. It cannot shut down companies even after years of repeated violations and penalties, even when workers die. It even lacks the power to ask a judge to do so. …Last month, Phenix Lumber filed for bankruptcy. The company painted a dire financial picture, with assets of less than $50,000 and liabilities of more than $50 million. [The Washington Post requires a subscription to read the full story]